EPOCAST 1618

Harmonization Code : 3403.19 | Lubricating Preparations (With 70% or More Petroleum Oils) For Automotive and Other Uses

EPOCAST 1618

Main features

  • Pumpable Non-Flowing Placement
  • Fast 15-Minute Gel Time
  • Honeycomb Fastener Potting

Product Description

EPOCAST 1618 D/B Epoxy Syntactic is a low-density, self-extinguishing two-component epoxy syntactic compound for potting fasteners in honeycomb structures. The 1618-D resin and 1618-B hardener mix at 100:14 by weight and form a pumpable paste that can be extruded through a 1/8 in nozzle while remaining non-flowing after placement. The mixed system has a 15-minute gel time at 25 deg C and cures at room temperature or with a 52 deg C post-gel heat cycle. Typical cured compressive strength is 5.00 ksi at 25 deg C.

Key features

  • Pumpable non-flowing placement: The paste extrudes through a 1/8 in nozzle and remains in place after application.
  • Quick-setting system: The mixed material has a 15-minute gel time at 25 deg C.
  • Low-density cured compound: The mixed system has a typical specific gravity of 0.70.

Applications

  • Potting fasteners in honeycomb structures

Technical Specifications

General Properties
Color Color
White
Physical Properties
Viscosity (Part B) Viscosity (Part B)
400 mPa.s

Additional Information

Technical properties

As-supplied / before-processing properties

Typical as-received values distinguish the resin, hardener, and mixed system.

Property Value Unit Method / condition
Color 1618-D white; 1618-B amber; mixed white - Visual
Specific gravity 1618-D 0.60; 1618-B 1.00; mixed 0.70 - ASTM D1622
Viscosity 1618-D paste; 1618-B 400; mixed paste cP ASTM D2196 at 25 deg C
Mix ratio by weight 100:14 - 1618-D resin:1618-B hardener
Gel time 15 min 57 g mass at 25 deg C; ASTM D2471
Shelf life 6 months Components unopened at 25 deg C
Technical properties

After-processing / final-state properties

Typical cured properties apply to the mixed EPOCAST 1618 D/B system.

Property Value Unit Method / condition
Cure schedule 24 h at room temperature; or room-temperature gel plus 5 h at 52 deg C - Typical cure
Compressive strength 5.00 ksi At 25 deg C; ASTM D695
Compressive modulus 350 ksi ASTM D695
Tensile lap shear 700 psi Aluminum-to-aluminum; ASTM D1002
Weight change in MIS-S-3136 Type III fluid 0.3 % 24-hour immersion at 25 deg C; ASTM D543
Weight change in Skydrol 500-A 0.6 % 24-hour immersion at 25 deg C; ASTM D543
Weight change in distilled water 1.5 % 24-hour immersion at 25 deg C; ASTM D543
Flammability Self-extinguishing - Typical cured material

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