EPOCAST 1617

Harmonization Code : 3506.91.90.99 | Prepared glues and other prepared adhesives, not elsewhere specified or included; products suitable for use as glues or adhesives, put up for retail sale as glues or adhesives, not exceeding a net weight of 1 kg ; Adhesives based on polymers of headings 3901 to 3913 or on rubber; Other ; Other

EPOCAST 1617

Main features

  • Low-Density Potting Material
  • Self-Extinguishing Sealing Material
  • One-Hour Working Window

Product Description

EPOCAST® 1617 A/B is a two-component, low-density epoxy syntactic compound for edge sealing honeycomb structures. The mixed paste has a typical density of 0.70 g/cc and cures to an off-white, self-extinguishing material. A 100:20 resin-to-hardener mix ratio by weight and a typical 60–90 minute gel time for a 50 g mass at 25°C support manual preparation and placement. Cure options include seven days at 25°C or room-temperature gel followed by five hours at 52°C. Typical cured data include 6.9 MPa aluminum-to-aluminum lap shear and 37.9 MPa compressive strength at 25°C.

Key features

  • Low-density syntactic paste: The mixed system has a typical density of 0.70 g/cc for lightweight honeycomb edge sealing.
  • Practical processing window: Typical gel time is 60–90 minutes for a 50 g mass at 25°C.
  • Self-extinguishing cured material: Typical compressive strength is 5,500 psi at 25°C.

Applications / Suitable for

  • Edge sealing honeycomb structures.

Technical Specifications

General Properties
Appearance Appearance
Off-White
Density (g) Density (g)
0.70 g/cm3
Mix Ratio Mix Ratio
100:20
Physical Properties
Viscosity Viscosity
50000 mPa.s

Additional Information

Technical properties

As-supplied / before-processing properties

Typical values for the resin, hardener and mixed system. These values are not guaranteed specifications.

Property Value Unit Method / condition
Color 1617 A: Off-white; 1617 B: Amber; mixed: Off-white — Visual
Density 1617 A: 0.65; 1617 B: 1.05; mixed: 0.70 g/cc ASTM D1622
Viscosity / form 1617 A: Paste; 1617 B: 50,000; mixed: Paste cP ASTM D2196; 77°F (25°C). Numerical value applies to 1617 B.
Mix ratio 100:20 Parts by weight EPOCAST 1617 A resin:EPOCAST 1617 B hardener
Gel time 60–90 min ASTM D2471; 50 g mass at 77°F (25°C)
Material temperature for mixing Above 18 °C Recommended before mixing; equivalent to 65°F
Technical properties

After-processing / final-state properties

Typical cured results under the stated test conditions. These values are not guaranteed specifications or universal design values.

Property Value Unit Method / condition
Cured color Off-white — Visual
Tensile lap shear 1,000 (6.9) psi (MPa) ASTM D1002; aluminum-to-aluminum; tested at 77°F (25°C)
Compressive strength 5,500 (37.9) psi (MPa) ASTM D695; tested at 77°F (25°C)
Compressive modulus 250 (1,724) ksi (MPa) ASTM D695; tested at 77°F (25°C)
Flammability Self-extinguishing — Qualitative cured-material result

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